About Electric Sealed Quench Furnance
Electrically heated auto CNC control specialized process for Controlled Gas Corborising (Upto 2MM) Carbonitrding Volume Hardening upto the range of temperature ie 1000degree C
N B
Control Carbon potential
Control Temperature
Process is fully controlled by Skada System
Advanced Atmosphere ControlThis furnace is engineered for controlled and sealed atmosphere processing, ensuring a protective environment during heat treatment. Ideal for applications sensitive to oxidation or decarburization, it provides consistent and repeatable results, enhancing product quality and performance in demanding industrial settings.
Efficient Quenching IntegrationBoasting an integrated oil or gas quench tank, the system supports immediate cooling post-heating, minimizing distortion and optimizing mechanical properties of treated parts. Automated quenching improves process reliability, safety, and efficiency, reducing turnaround time for industrial operations.
Reliable Automation & MonitoringFeaturing a digital programmable temperature controller and PLC-based full automation, the furnace guarantees precise temperature management and process control. The viewing port allows continuous observation, while multi-layered safety features ensure reliable, worry-free operation for operators.
FAQs of Electric Sealed Quench Furnance:
Q: How is the atmosphere inside the Sealed Quench Furnace controlled during operation?
A: The furnace is engineered with a sealed design and precise digital controls, allowing for protective atmospheres to be created and maintained throughout the heat treatment process. This prevents unwanted reactions like oxidation and ensures high material quality.
Q: What materials benefit from using this Electric Sealed Quench Furnace?
A: This furnace is particularly suitable for hardening, tempering, and carburizing steel alloys, as well as other metals that require precise temperature and atmospheric control. It supports various industrial applications where uniformity and metal integrity are paramount.
Q: When should the integrated oil or gas quench tank be utilized?
A: The integrated quench tank is used immediately after the heating cycle to rapidly cool treated parts. This quick quenching process is essential for achieving specific mechanical properties and minimizing material distortion after heat treatment.
Q: Where is this furnace typically installed?
A: Designed for industrial deployment, the furnace is typically installed in heat treatment plants, automotive component production facilities, and metalworking industries across India requiring controlled, high-temperature processing.
Q: What safety features are included in the operation of this furnace?
A: The furnace is equipped with over-temperature protection, automatic power cut-off, a sealed front-loading door with a locking mechanism, and an observation port with heat-resistant glass. These features collectively ensure operator safety and robust process oversight.
Q: How does the fully automatic, PLC-controlled system benefit users?
A: The PLC-based automation provides reliable, user-friendly control over all furnace operations, reducing manual intervention. This ensures process consistency, improved productivity, and better repeatability for heat treatment tasks.